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Every fix, every workaround, every piece of hard-won judgment lives in an operator’s head and walks out at shift’s end. So the line relearns the same lessons, at the same cost, again and again.
Book a Blueprint Session →A new operator took over, and the mistakes the line stopped making years ago are back. Nothing on the line remembers how the last operator got it right.
Old mistakes stay stopped.
HOP flags every deviation against the proven standard, in real time.
The machine operator who knew the fix has left. Every stoppage now waits on trial and error that one person used to solve in minutes.
Minutes, not trial and error.
HOP keeps every fix on record and guides the troubleshooting at the station.
The know-how never travelled, so the new line is relearning everything from zero, at the cost of months of output.
Day-one baseline, not zero.
HOP carries the HQ standard with the cameras to the new line.
None of this is a people problem. It’s a memory problem: the factory can’t remember what its best people did, so it can’t defend, can’t replicate, and can’t ramp.
Your video and your data never leave your network. HOP runs on your GPU, inside your factory.
AI vision flags the missing step or wrong sequence at the station, before the “stable” line starts shipping the old defects again.
Machine Doctor turns your departed expert’s fixes into guided troubleshooting, so whoever is on shift resolves the alert. Continuous cycle-time data keeps the line balanced.
The standard your best line built arrives at the new factory on day one, as digital work instructions and baselines, not a binder nobody opens.
HOP went live across 25 stations in four weeks, not months. Continuous cycle-time and line-balance data closed the gap to near parity, because the HQ line’s standard travelled with the cameras.
Leading power-adapter manufacturer · new Southeast-Asia plant
| What you can do | HOP Core | HOP Vision | + HOP Plusnew & beta add-on |
|---|---|---|---|
| Station setup, video capture & data integrations (IoT · MES · ERP) | ✓ | ✓ | — |
| Dashboards, alerts, traceability & OEE analysis | ✓ | ✓ | — |
| Root-cause & CI reports, digital work instructions | ✓ | ✓ | — |
| Cycle-time & time study, line balance & bottleneck ranking | — | ✓ | — |
| AI Poka-Yoke & standard-work deviation detection | — | ✓ | — |
| Operator & man-machine analysis | — | ✓ | — |
| Model fine-tuning | — | ✓ | — |
| Machine Doctor (guided troubleshooting & alert resolution) Beta | — | — | ✓ |
| HOP AI Agent (continuous production improvement & chat assistant) Beta | — | — | ✓ |
HOP Vision includes everything in Core. + HOP Plus is an optional add-on of new and beta AI features. Stack it on Core or Vision. We’ll scope the right fit in your Blueprint Session.
Book a Blueprint Session and we’ll map what your line would remember with HOP, and where the first eight weeks pay back.
45 minutes · your video and data stay on your premises · no obligation