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The Human Operation Platform (HOP) turns your best operators’ know-how into expertise your line keeps, even after they leave.
Book a Blueprint Session →Your MES shows output per line, not per person. Operator A finishes every cycle faster, but nothing records what she does differently. Today the only way to find out is to stand behind her with a stopwatch, and even then the method leaves when she does.
The best method, made visible.
HOP times every work element, every cycle, on every station.
Daily reports total the loss but never show the cause. Without seeing the station at 2 pm, you are left interviewing operators about last Tuesday. The dip survives every meeting called to fix it.
See the cause, not the report.
HOP flags the 2 pm dip as it happens, with station, timestamp and video.
The jam cost you an hour; the fix took two minutes. No system captured those two minutes, so the next shift meets the same jam and loses another hour to it.
The fix outlives the fixer.
HOP captures the two-minute fix into the standard for the next shift.
The IE rebalanced the station last quarter. The paper SOP never caught up, operators drift back to the old sequence, and the gain quietly disappears from your numbers.
The gain stays in your numbers.
HOP flags drift from the optimized sequence the day it starts.
If nobody can answer these, your manual line is a black box. That is exactly where efficiency leaks, defects escape, and variance hides.
Your video and your data never leave your network. HOP runs on your GPU, inside your factory.
A 24 to 48 hour manual study samples one station, twice a year. HOP times every work element on every station, every cycle, every shift, and keeps it. Sequence, timing, deviation: the record your line never had.
Missing steps, wrong sequence, and out-of-spec actions, flagged in real time before the deviation becomes a defect downstream.
Continuous cycle time on every station, with no stopwatch and no sampling. Bottlenecks ranked, and line balance data always current instead of three days old.
Your best operator’s method becomes the baseline: the standard every shift, every new hire, and every new site inherits.
Replaced 24 to 48 hour stopwatch time studies, which yielded about 15 minutes of usable data a month, with continuous cycle-time capture on every station.
18 critical stations error-proofed with AI Poka-Yoke. Deviations caught at the station, in the act, instead of at final QA.
New overseas line stuck at 78% of China HQ output closed the gap to near parity. The HQ standard travelled with the cameras.
90%+ of in-scope actions detected under defined SOW. Missed steps caught before they move downstream.
| What you can do | HOP Core | HOP Vision | + HOP Plusnew & beta add-on |
|---|---|---|---|
| Station setup, video capture & data integrations (IoT · MES · ERP) | ✓ | ✓ | — |
| Dashboards, alerts, traceability & OEE analysis | ✓ | ✓ | — |
| Root-cause & CI reports, digital work instructions | ✓ | ✓ | — |
| Cycle-time & time study, line balance & bottleneck ranking | — | ✓ | — |
| AI Poka-Yoke & standard-work deviation detection | — | ✓ | — |
| Operator & man-machine analysis | — | ✓ | — |
| Model fine-tuning | — | ✓ | — |
| Machine Doctor (guided troubleshooting & alert resolution) Beta | — | — | ✓ |
| HOP AI Agent (continuous production improvement & chat assistant) Beta | — | — | ✓ |
HOP Vision includes everything in Core. + HOP Plus is an optional add-on of new and beta AI features. Stack it on Core or Vision. We’ll scope the right fit in your Blueprint Session.
Most lines lose hours to problems no one can see. In a 45-minute Blueprint Session we’ll show you what’s hiding on your floor, and the fastest path to fixing it.
45 minutes · your line’s data stays yours · no obligation