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HOP watches every station and flags the missing step, the wrong sequence, the out-of-spec action in real time, while it can still be fixed.
Book a Blueprint Session →By the time final QA or your customer’s incoming inspection catches it, the whole batch is suspect and the line has kept building the same defect all shift.
Caught in the act, not at QA.
HOP checks every action, every cycle, at the station.
The news arrives in a report or a warranty claim, days after the shift that built it. Nobody can rewind a week of production.
React this shift, not next week.
HOP alerts the line leader the second it happens, with station and timestamp.
When a claim lands, someone scrubs through hours of footage hoping to find the one bad cycle. Root cause often stays an opinion.
Minutes, not afternoons.
HOP jumps straight to the exact cycle, root cause attached.
Every new hire relearns the line the hard way, and their misses ride out the door until QA, or your customer, finds them.
Every hire starts at the standard.
HOP flags deviations from the first shift and guides the work.
Your video and your data never leave your network. HOP runs on your GPU, inside your factory.
| Today | With HOP | |
|---|---|---|
| Caught at | Final QA, or your customer’s incoming inspection | The station, in the act |
| You find out | Days later, in a report or a warranty claim | The second it happens, with station and timestamp |
| Error-proofing | Fixtures, checklists, sampling | AI vision checks every action, every cycle |
| Tracing a defect | Hours of video to rewatch | Jump straight to the cycle, root cause attached |
| New operators | Mistakes surface for weeks | Deviations flagged from their first shift |
| The bill | Rework, scrap, warranty, audit findings | Stopped at the source |
Missing steps, wrong sequence, and out-of-spec actions, flagged in real time before the deviation becomes a defect downstream.
Every catch carries its station, timestamp and root cause, so recurring deviations turn into rebalanced stations and corrected standards.
The corrected method becomes the baseline: the standard every shift, every new hire, and every new site inherits.
| What you can do | HOP Core | HOP Vision | + HOP Plusnew & beta add-on |
|---|---|---|---|
| Station setup, video capture & data integrations (IoT · MES · ERP) | ✓ | ✓ | — |
| Dashboards, alerts, traceability & OEE analysis | ✓ | ✓ | — |
| Root-cause & CI reports, digital work instructions | ✓ | ✓ | — |
| Cycle-time & time study, line balance & bottleneck ranking | — | ✓ | — |
| AI Poka-Yoke & standard-work deviation detection | — | ✓ | — |
| Operator & man-machine analysis | — | ✓ | — |
| Model fine-tuning | — | ✓ | — |
| Machine Doctor (guided troubleshooting & alert resolution) Beta | — | — | ✓ |
| HOP AI Agent (continuous production improvement & chat assistant) Beta | — | — | ✓ |
HOP Vision includes everything in Core. + HOP Plus is an optional add-on of new and beta AI features. Stack it on Core or Vision. We’ll scope the right fit in your Blueprint Session.
45 minutes. We’ll show you where your next defect escape is likely to come from, and how to catch it at the station.
Your line’s data stays yours · no obligation