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Results
Eliminate Management Blind Spots. Enhance UPH by 5.2%.
By directly addressing root causes through AI video analysis, implementing line balancing improvements, and further eliminating management blind spots, the American manufacturer reduced the factors contributing to suboptimal unit per hour production (UPH) by 70% in just four weeks. This equates to a 5.2% increase in UPH and an ROI of over 5 times the investment.
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“We know there are factors on the production line slowing down efficiency, but we don’t have the time to collect all the necessary data.”
As one of the global top three electronics manufacturers, this U.S.-based company operates around a hundred manufacturing facilities worldwide. They produce a diverse range of electronic components for numerous prestigious brands. As an industry leader, the company is committed to continuously enhancing production line efficiency. One of their Southeast Asian factories specializes in manufacturing hybrid inverter for solar panels. In this labor-intensive environment, they are dedicated to finding solutions that eliminate waste and achieve lean production.
AI Vision Smart Manufacturing Solution
24/7 Automated Production Line Data Collection. Liberate IE’s Valuable Manpower.
AI vision digitizes personnel behavior on the production line, utilizing real-time motion analysis to calculate operation times and generate accurate data reports. These reports are readily available to managers, providing insights into the current production status…
From Passive Remedy to Proactive Prevention: Real-time Data Analysis for Line Balancing Optimization
With continuous real-time data from the production line, AI vision has unveiled the following issues in the factory:
