Achieve high quality and tighter control with AI Poka Yoke.
Helping human operators to be their best.
We all make mistakes. According to industry reports, 68% of manufacturing mistakes are human related. Human errors are unpreventable. With more than 10% monthly turn over rate of factory workers.This reality can be expensive when it comes to production lines. Traditional quality control occurs after the product is made. This not only add on the high cost of building and checking the product also essentially made previous works a lost cost.
Introducing
AI Poka Yoke
AI IPQC. Realtime Alert. Now with PowerArena Blocks.
HOP AI Poka Yoke oversees the crucial workstations in your assembly line with AI vision. Identifies any error in a work step or deviation from SOP. Now with PowerArena Blocks, customized procedure builder, let user build pre-trained, pre-defined and pre-existing production scenario.
HOP AI Poka Yoke
Case Studies
PowerArena HOP has already delivered impressive ROI in a factory similar to yours
These case studies cover only a fraction of PowerArena HOP installations. Tell us about your situation and we’ll share relevant data and details.
Global Renowned ODM Improves Manual Line Management with HOP Digital Station
Global renowned ODM company focus on the production of high-value servers. The production line has 15 workstations. To ensure high product...
Rapid Implementation and Deployment of PowerArena’s Human Operation Platform at a Leading Electrical Manufacturing Enterprise
A globally recognized electrical manufacturing service enterprise, renowned for producinghigh-quality power adapters, sought to replicate its successful production line from...
Global Renowned Precision Manufacturer Improves Product Quality with HOP AI Poka-Yoke
PowerArena HOP (human operation platform) essentially boost their reticle pod assembly workstation. Replacing manual inspection, speeding up quality review protocols...
HOP Joins the Future of EV Production
The purpose of AI vision is to aid production line managers in optimizing manpower allocation for more valuable tasks. In...
Track & Trace. With HOP.
Your production line supervision is now live with AI. Trace to where it all went wrong.
Achieve Productivity Improvements on a Matured Line
With alert systems in place, the world-leading switch manufacturer was able to identify points of improvements to optimized their already...
Improve Productivity Through Better Line Balancing from a Global Top 5 EMS Company
With data collected through PowerArena, the global renowned company tackled its bottlenecks and successfully achieved line balancing.
Improve Quality Through SOP Compliance for a Global Garment Manufacturer
Utilizing PowerArena AI to monitor productivity and secure SOP compliance
Main Applications
DIGITAL STATION – TRACEABLE
DIGITAL STATION – TRACEABLE
- HOP consolidates shop floor data via integrated IoT sensors, video cameras and MES to roll back time.
- Shop floor reporting via HOP video recording activity at the station and assigning a serial number to each product.
- Video can be searched by serial number. The assembly of any item can be readily seen at any time.
- You own your data and it can stay on-premise.
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AI LINE BALANCING – ACTIONABLE
AI LINE BALANCING – ACTIONABLE
- HOP AI vision records line activity and analyzes cycle times so you can increase line productivity.
- Shop floor visibility via AI video and IoT cycle time data collected 24/7. Visualizing your operation was never easier.
- Identify issues like production line blockages or equipment malfunction in real time. This helps reduce downtime and improves overall efficiency.
- Drive productivity improvement from AI line balancing applying cycle time data to perform root cause analysis.
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AI POKA YOKE – PREVENTABLE
AI POKA YOKE – PREVENTABLE
- Catch problems as they occur and avoid knock-on effects caused by human operators in the production line.
- AI work step detection and dynamic work instructions allow factories to tailor existing systems for 100% quality control.
- Prevent defects at the source by comparing the current production to a known standard set with real time alerts of potential problems.
- Flexible and adaptable HOP system can learn and integrate with your production environment.
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