Global Top 5 EMS Company Improves Productivity through AI Vision
Your Line Is Running — But Is It Running Right?
One of the world’s top EMS manufacturers faced a common challenge:
Manual time studies, limited data, and slow decision-making.
At its Southeast Asia site, building renewable energy equipment, engineers spent 48 hours collecting just 15 minutes of cycle time data, making it nearly impossible to identify bottlenecks or optimize performance…
Their goal: Cut waste, balance the line, and manage with real-time insights.
With PowerArena’s AI Vision, this global EMS manufacturer achieved:
／24/7 line monitoring — no more manual tracking
／Pinpointed issues like off-station time, material delays, and WIP pileups
／5.2% UPH improvement in just 4 weeks
／Over 5X ROI from process and resource optimization
AI vision can automatically identified root causes during production, and create reports for manager in real time.
This wasn’t just a software upgrade — it was a shift in operations:
- From reactive fixes → to AI-driven prevention
- From guesswork → to system-level insights
- From manual oversight → to scalable efficiency
This Case Study is Perfect For:
- IEs & process engineers seeking accurate time & motion data
- Ops leaders aiming to boost output and reduce variability
- Digital transformation teams evaluating AI deployment on the shop floor
See how this EMS leader bridged people and technology to build a smarter, faster, and more stable line.
