Computer Vision Solutions

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Next Generation Factory Efficiency Gains

AI teleports analysis into a new dimension

PowerArena AI technology makes it quick and easy to implement assembly line analysis, time study and motion study for root cause analysis.

Our tech lets industrial engineer quickly identify bottlenecks and propose improvements for lean six sigma or other initiatives.

PowerArena smart manufacturing technology collects shop floor data with cameras and applies deep learning analysis to deliver real-time insights for improving productivity and quality. 

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Traditional approach

PowerArena enhanced

Monitoring

Monitoring

Manual observations from the line manager

Monitoring

Automatic feedback from cameras and AI analysis

Measuring cycle time for each step

Measuring cycle time for each step

Manual motion studies

Measuring cycle time for each step

Automated through AI video analysis

Data point availability

Data point availability

15-30 minutes per assembly line per month

Data point availability

24x7

Analysis lead time

Analysis lead time

3-5 days

Analysis lead time

Real-time

Data quality

Data quality

Limited by human observation

Data quality

Unbiased because data is collected over a long period of time

AI Line Balancing

AI Line Balancing

Improved line balancing

All lines produce a series of waste from excess production to idle time. Leveling production ensures that we do not produce unnecessary costs for factories. 

PowerArena analyses worker operations in real time to analyze uneven cycle times. This allows industrial engineers to respond immediately to issues of waste caused by demand fluctuation, equipment malfunction, or inefficient motions.

AI SOP Assistance

AI SOP Assistance

Assist operators with SOP compliance

Operators in high mix/low volume lines need to switch products and the corresponding Standard Operation Procedures multiple times a day.

It’s easy to lose track of the SOPs. SOPAssistant nudges operators and helps them consistently produce high quality products.

Downtime Analysis

Downtime Analysis

Reduce downtime

One of the keys in lean manufacturing is to reduce waste, and if a machine is idle for a long time, factories would want to understand why.

Through conducting root cause analysis, we can identify downtime bottleneck and further prevent and solve potential problems

It’s easy to integrate flexible, proven PowerArena with your current systems
Get superhuman insights into your operations
Deep learning video analysis gives your engineers a valuable understanding of your shop floor waste and bottlenecks.
End-to-end Solutions
PowerArena gives you full control.
From setting up the machine learning applications in production lines and creating a useful dashboard, to receiving alerts and performing root cause analysis.
Build Your Own AI (BYOAI)
Every smart factory environment is different. Production lines constantly retool. Flexible PowerArena adds efficiency to every scenario.
Got totally unique operations?
PowerArena’s easy-to-train AI quickly delivers efficiency and value.
Data Security Assured
To keep your data safe and fulfill your IT compliance, PowerArena can run completely inside your factory. It’s fast and safe and can operate in your walled garden.